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success cases

Greater water recovery through increased Cp in thickeners

Impact consolidated:
Figures that validate our technology

Data:

12 months
Monitoring period
42.258
Data analyzed: Measurements taken over one month of operation 

Results

+4,3 pp
Percentage points as a percentage of solid
Significant increase in water recovery
Reduction of maximum operational torque values

The challenge

Over-reduction impacts the efficiency and hydraulic stability.

In concentrator plants, especially in water-constrained areas, water use efficiency is a critical challenge. One of the most relevant parameters for this is the percentage of solids (Cp) in the thickener discharge. 

Low Cp values ​​imply greater dilution of the system, increasing the volume of circulating water, the hydraulic load on the equipment, and the energy consumption of the process. However, increasing Cp can generate operational risks if the rheological behavior of the pulp is not properly controlled.  

Our solution

Monitoring for rheological stable operation.

The Konatec technology ecosystem was implemented through the installation of KRheo in the thickener discharge pipe allowing continuous rheological monitoring of the system. 

The evaluation compared historical operating data (2023) with post-implementation data (2024), analyzing the evolution of the Cp distribution and its impact on the operating torque of the equipment.  

Key results

Metric

Concentration of solids (Cp)
Cp distribution
Operational Torque

Base Condition (Before)

Modal value 52.2%
High dispersion
Higher risk of overload

Result with Konatec

Modal value 56.5%
More stable and centered distribution
Reduction of maximum torque values

The results show that it is possible operate with larger Cp and improve water efficiency without compromising the mechanical stability of the system 

The next case of success
it can be yours

These results are proof of what the rheology can do for your operation. Let us design the precise solution to your current challenges, and transform your operational management into a competitive advantage.

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